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ZMARTBUILD Panel - 4X Faster than AAC Blocks
ZMARTBUILD Wall Panel
ZMARTBUILD Wall Panel is the future of AAC Blocks as it is bigger in size, allowing you to build faster and get more advantages such as improved performance, cost & time saving, project efficiency, and carpet area.
- Lightweight and Easy to Work
- Fast Installation and Clean Site
- Thermal, Sound and Fire Resistance
- Environment-Friendly and Energy Saving
Key Documents & Design Files
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Features & Benefits
SUPER SPEED
It is 4 times faster than AAC Blocks and can easily be installed by groove and tongue panels. General installers can install the ZMARTBUILD Wall Panel more than 10 sqm/man/day.
STRONG & DURABLE
Reinforced with preventive corrosion steel, it is durable and wind-resistant. With no knocking sound, this wall panel can hang 50 kg per point by expansion fixing.
SAVE BUDGET & EARN MORE
It reduces working time and transportation cost as it is lightweight (70 kg/m2). Furthermore, ZMARTBUILD Wall Panel has better heat insulation than AAC panel (K=0.115 w/mk.) to save energy.
GOOD FIRE RESISTANCE
It offers excellent fire resistance as ZMARTBUILD Wall Panel is made with non-combustible material and can protect it from fire for 4 hours.
ENVIRONMENTAL FRIENDLY
ZMARTBUILD Wall Panel is non-toxic as it is made with environment-friendly material. The use of natural components helps reduce waste as well.
Product Option
Product Size
| Size W x L x H (cm.) | Weight Kg./m2 | Packaging Pcs/Pallet |
|---|---|---|
| 60 x 300 x 7.5 | 70 | 10 |
| 60 x 300 x 10 | 100 | 7 |
Special Property
ZMARTBUILD Wall Panels (also known as Q-CON in Thailand) are lightweight, steel reinforced, with groove & tongue panels that can be easily installed by your regular on-site installers. They are suitable to be used as both external and internal walls.
ZMARTBUILD Wall Panel TECHNOLOGY
Thermal resistance and energy saving
Reducing the reliance on heating and cooling appliances.
Sound resistance
Reduced sound transmission between rooms and noise penetration from external sources.
Non toxic
Made with environment-friendly material to make it non-toxic.
Easy to use
ZMARTBUILD Wall Panel is lightweight making it easy to move, easy to transport and easy to install.
Reduce construction time
60% faster than masonry using semi skilled trades.
Light Weight
Made lightweight so that it is easy to use.
Long Life
Not easy to wear off and is durable to all weather conditions.
Precision
An established quality control program allows builders to achieve optimal structural performance.
Less wastage
ZMARTBUILD Wall Panels are manufactured in a range of sizes to suit your needs, resulting in less wastage.
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ZMARTBUILD Wall Panel Special Property Detail
Quality Product Approval
ZMARTBUILD Panel Passed BS5234 Standard Guaranteed … Trusted Partition for your project!!!
- It is up to 2.5 times lighter to help reduce the structure load. ZMARTBUILD Wall Panel is 70 kg/sq.m. while brick wall is approximately 180 kg./sq.m.
- Constant standard of compressive strength > 40 kg/sq.m. due to controllable production process.
- Ensure your safety with excellent fire resistance. ZMARTBUILD Wall Panels can stay fire resistant for 4 hours while bricks can only stay for 2 hours.
- 10 times less thermal conductivity than bricks. ZMARTBUILD Wall Panel makes you feel cooler when you stay at home as there is less thermal conductivity at 0.115 W/mk., compared to normal brick that is at 1.12-1.14 W/mk.
Super Speed Install
ZMARTBUILD Wall Panel can help you to finish the job 3 times faster than brick & mortar. It can also be easily installed by groove and tongue panel.
- 60% faster than masonry using semi-skilled trades.
- Panel is larger in size than brick and AAC blocks that bring to fewer joints.
- Installer capacity is up to 10 sqm/man/day.
- No special skill is required to install.
Several sizes to match your wall area
ZMARTBUILD Wall Panel is steel reinforced starting from 7.5 cm. thickness and in lengths of 1.50 – 4.0 m. and width of 0.6 – 3.0 m.
Dimension, Weight and Packaging:
W x L x H (cm.) Weight Packaging
60x300x7.5 70 kg/sq.m. 10 Pcs/Pallet
60x300x10 100 kg/sq.m. 7 Pcs/Pallet
Sturdy and strong wall panels
ZMART BUILD Wall Panels are reinforced with preventive corrosion steel making it durable against strong winds and heavy loads.
- Not fragile: Specially coated steel to prevent corrosion and provide maximum durability.
- No Knocking Sound: This property is the same as AAC Blocks as it was developed from AAC Blocks.
- Durability: It has high wind load resistance and doesn’t require any special maintenance
Load Bearing Wall: Supports 200kg weight with just 4 iron wall plugs of 50 kg support.
Enhance your safety life by selecting fire-retardant material
ZMARTBUILD Wall Panel is known for its highly fire-resistant properties. With fire resistance capabilities for upto 4 hours, it can protect you better in case of a fire-risk.
- Fire protection for up to 4 hours
- Non-combustible
- Property of Autoclaved Lightweight Concrete (ALC)
Save more budget, Get more money
As an Autoclaved Lightweight Concrete (ALC), ZMARTBUILD Wall Panel can save budget costsand energy consumption.
- Reduced working time due to faster and easier installation.
- Reduced transportation cost as it is lightweight (70 kg/m2 ) and ¼ the weight of traditional concrete.
- Good heat insulation (K=0.115 w/mk.) like the ALC Block that help reduce the reliance on heating and cooling appliances like ALC Block that reducing the reliance on heating and cooling appliances
Environment-friendly product
ZMARTBUILD Wall Panel is manufactured in a range of sizes to suit your needs, resulting in less wastage. Moreover, it is made from completely natural materials which do not cause pollution..
- Made from non-toxic components.
- Less mess on-site and less clean-up at completion of construction.
Installation Guideline
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Easy installation by your normal on-site installers … Everyone can do it!
Pre-Installation
1. Check sizes and quantities of ZMARTBUILD Wall Panel.
2. Check layout and construction drawing.
Check tools and equipment.
3. Check tools and equipment.
Installation Steps
1. Clean and mark the wall alignment. Clean the floor and ceiling to rid it of any dust or dirt before drawing the chalk tape line.
2. Clean ZMARTBUILD Wall Panel and move it to the marked point.
3. Mix thin-bed mortar and apply it on the structure. Apply the mixed thin bed mortar on the column structure for increased adhesion between the ZMARTBUILD Wall Panel and the structure.
4. Lift the wall panel and push it to attach the column.
5. Insert a foam sheet between the floor and the top of the panel. Foam sheets prevent the wall from cracking.
6. Use a lever to lift ZMARTBUILD Wall Panel until the top of the panel reaches the upper floor. Then insert a wood wedge under the panel.
7. Use the steel angle to fasten the panel on the floors on both upper and lower side of the panel by using steel plugs and screws.
8. Apply a thin-bed of mortar on the side of the first panel then lift the next wall panel to attach and do the same as the previous steps.
9. Continue to install wall panels until the gap can be closed with the last panel.
10. Measure the gap and cut the last panel to fit, then install it in place.
11. Fill the gap under the panels with sand-cement mortar.
12. Fill all the gaps between each panel with thin-bed mortar. Wait until the mortar dries, then rub with sandpaper #400.
13. Finish all the gaps again with a skim coat, then rub with sandpaper #200.
14. The ZMARTBUILD Wall Panel installation is done. You can also paint the surface according to your requirement, if needed.
Application Guideline
- Living Room
- Commercial/Department Store
- Office
- High Rise Building
- Hotel
- Factory
- Warehouse
- Green Building
Case Study
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CENTRAL PATTANA PUBLIC COMPANY LIMITED
THE LARGEST RETAIL PROPERTY DEVELOPMENT COMPANY IN THAILAND
Central Pattana Public Company Limited or CPN is the owner and operates many shopping centers under three brands; CentralWorld, CentralPlaza, and CentralFestival.
It is our pleasure to partner with CPN and provide ZMARTBUILD Wall Panels to many shopping centers such as CentralWorld, CentralPlaza Chaengwattana, CentralPlaza Lardprao and CentralPlaza Chonburi.
What makes our leader company confident in ZMARTBUILD is the super speed installation process. The ZMARTBUILD Wall Panel installation is 4 times faster than brick and mortar.
- 60% faster than masonry using semi-skilled traders.
- The panel is larger in size than bricks and AAC blocks, resulting in fewer joints.
- It can be easily installed with groove and tongue panels.
CPN can not only save time using ZMARTBUILD Wall Panel, it also has other hidden advantages like:
- Cost-saving because of faster installation and completion of projects: Save money from labor, equipment rental, space rental, waste disposal, etc.
- The lightweight panel saves materials: Lighter superstructure (beam column), smaller footing and pile saving.
- Saves energy because of less thermal conductivity: With a reduced thermal conductivity, you can save money with the reduced use of air conditioners.
- Quick completion of the project will result in better finances: You can receive better loan interests from banks and also start the business ahead of schedule.
Reference Site
Noppakao Warehouse
Thailand
Lazio Condominium
Thailand
Terminal 21 Korat
Thailand
Siam Paragon
Thailand
The Win
Thailand
The Cube 2 Condominium
Thailand
The Room Condominium
Thailand
The Diamond Condominium
Thailand
The Cube Condominium
Thailand
Miami Project
Thailand
Zensation Condominium
Thailand
Jakpaisal Residential
Thailand
Singha Factory
Thailand
Ratdawan
Thailand
The Modular House
Thailand
Specification & Standard
| Product Property | Wall Panel | Standard |
|---|---|---|
| Dry Density | 550-650 Kg/m3 | IS – 2185 (Part III) |
| Working Density | 600-700 Kg/m3 | |
| Wind Load | 50-180 Kg/m2 | |
| Compressive Strength | >4 N/mm2 | IS2185(partIII) |
| Water Absorption | <33% | by mass |
| Fire Rating | Up to 4 hr | 100mm. thickness wall panel / BS476 Part 20 and 22 :1987 |
| Thermal Conductivity (k) | 0.115 W/mk | |
| Sound Insulation (STC) | 38 - 43 dB | |
| Reinforce steel tensile strength | > 500 N/mm2 | |
| Weight | 70 kg/m2 | 100 mm thickness wall panel |
Installation
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